Machining Solutions

machining

High Precision Contract Manufacturing

AeroMotion offers a wide range of machining solutions spanning numerous industries, such as aerospace, space and defense, heavy equipment, agriculture, automotive, hydraulics, and medical . We specialize in mid to high complexity parts through build to print or in-house design engineered services.

AeroMotion has extensive on-site precision machining and programming equipment and capabilities, and utilizes a high quality network of outside processors for specialty services where applicable. We specialize in highly processed parts requiring multiple machining and processing operations, and are experienced in both conventional and exotic metals and materials. In order to provide the diversification in machining services to our customers, AeroMotion is committed to support continuous improvement in the area of quality and has achieved AS9100D, ISO 9001:2015, and NADCAP certification for Non-Destructive Testing.


Production Planning

AeroMotion utilizes Made2Manage Enterprise Resource Planning (ERP) software for Planning & Scheduling of our manufacturing operations. Made2Manage is an industrial strength software that enables us to plan and schedule with confidence while maintaining the ability to execute changes quickly. Our production planners can provide up-to-the-minute detailed information such as:

Demand Forecasting

Promise Dates

Procurement Information

Production Planning

Production Scheduling

Production Analysis

Shop Floor Data Collection

Reporting and Analysis

Machining Envelope

  • CNC Milling – Vertical: X=60” Y=26” Z=26”
  • CNC Milling – 5 Axis Vertical: ‘B’ Axis swing=31” X=64” Y=32” Z=30”
  • CNC Milling – Horizontal: X=22” Y=26” Z=20”
  • CNC Turning: 13” Swing X 44” Between Centers
  • Manual Turning: 60” Swing X 420” Between Centers
  • Broaching: Customized to meet specific requirements
  • O.D. Grinding: 14” Swing X 36” Between Centers
  • I.D. Grinding: 8” Swing X 24” Long
  • Centerless Grinding: X=12” Y=24” Z=14”
  • Surface Grinding: X=12” Y=24” Z=14”
  • Jig Grinding: X=22” Y=28” Z=20”
  • Lapping: 11” Dia. Workpiece (or larger depending on part shape)
  • I.D. Honing: Up To 6.5” Dia.

Typical Outsourced Special Processes

Thermal Processes

  • Vacuum Heat Treatment
  • Vacuum Carburization
  • Conventional Gas Carburization
  • Induction Scanning
  • Nitriding
  • Cryogenic Treatment

Chemical/Plating Processes

  • Thin Dense/Hard Chromium
  • IVD Coatings
  • Cadmium
  • Electroless Nickel
  • Copper
  • Aluminum
  • Anodize
  • Electropolish & Passivation
  • Dry Film/Chemical Film
  • Military Paint Specifications

Specialized Welding

  • Electron Beam Welding
  • Brazing

Specialized Manufacturing Processes

  • Deep-Hole Drilling
  • Splining
  • Rack-Rolling
  • Hobbing
  • Gear/Spline Grinding
  • Shot Peening

Specialized Inspection Processes

  • Eddy Current Inspection
  • Radiographic Inspection

Operating Software

Siemens NX

Siemens NX NASTRAN

Dassault Systemes CATIA

Mastercam

Zeiss Calypso

PC-DMIS

Quadra-Check

Visual FAIR

Gagetrak

Predator

Assembly & Value-Added Processes

AeroMotion also offers additional “Value-Added” processes such as assembly, sub-assembly and kitting. Our clean, well-lit assembly department performs operations including; drilling & pinning, bearing installation, painting, thread insert installation, seal installation, ballscrew assembly and efficiency testing. The assembly department is fully integrated with its own tool room machining capabilities, an ultra-sonic wash station and a passivation line. Our assembly services can help decrease your lead time, while increasing your incoming part value.

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